Business Details
31 Years
experience
Emergency
services
Trusted Concrete Moulds Manufacturer in Sheffield
Established over three decades ago in Sheffield, the birthplace of steel, Active Moulds has grown to become the UK's market leader in manufacturing custom concrete moulds. Led by directors Lewis and Tom, our team combines cutting-edge computer design technology with a commitment to exceptional customer service, ensuring tailored solutions from initial enquiry through aftercare. Our expertise in producing precision moulds for the block paving and masonry industry is matched by our dedication to innovation, including rapid-response repair services and new product development.We pride ourselves on delivering first-class quality products while maintaining transparency and reliability, supported by our ability to recycle and rejuvenate existing moulds. With a legacy built on technical excellence and client-centric values, we continue to set industry standards through continuous improvement and a deep understanding of our clients' needs.
Services
Mould Manufacturing
Moulding Equipment
Spares Delivery
Repair Services
New Product Development
Mould Recycling
Details
- Year established: 1995
Highlights and features
- 30+ years of specialised expertise in concrete mould manufacturing
- Rapid-response repair services operating 24/7
- Custom new product development from concept to delivery
- Comprehensive recycling of existing moulds to 'as new' condition
- Market-leading quality with end-to-end customer support
Services
Mould Manufacturing
We create precision-engineered concrete moulds tailored to specific project requirements using advanced computer design software. Our manufacturing process ensures dimensional accuracy and durability for demanding construction applications. Clients benefit from bespoke solutions that enhance productivity and reduce material waste in block paving and masonry projects.
Rapid Response Repairs
Our 24/7 repair service addresses urgent mould and equipment failures with immediate technical support and component replacement. Specialised engineers diagnose issues remotely before arriving onsite to minimise downtime. This service ensures continuous production for clients in critical construction timelines across the UK.
New Product Development
We develop custom mould solutions from concept sketches to final production, incorporating client specifications and material performance requirements. Our team conducts feasibility testing and prototype iterations to ensure optimal functionality. This service streamlines innovation for construction companies seeking unique concrete product offerings.
Mould Recycling
We restore worn or damaged moulds to 'as new' condition through precision re-machining and structural reinforcement. This process extends equipment lifespan while maintaining manufacturing tolerances. Clients reduce costs and environmental impact by avoiding complete replacements while maintaining production quality.
Spares Delivery
We maintain a comprehensive inventory of replacement components for all mould types and machinery. Critical spares are dispatched within 24 hours through our logistics network, ensuring minimal disruption to clients' operations. This service supports long-term equipment maintenance and performance consistency.
People
Lewis
Director
Co-director overseeing daily operations at Active Moulds, bringing strategic leadership to our manufacturing and customer service teams. With extensive industry experience, he drives innovation in mould design and production efficiency while maintaining our commitment to client satisfaction.
Tom
Director
Co-director managing technical operations and new product development at Active Moulds. His engineering expertise ensures our manufacturing processes remain at the forefront of industry standards. He leads our rapid-response repair team and continuous improvement initiatives across all service offerings.
Questions
What types of concrete moulds do you manufacture?
We produce precision moulds for block paving and masonry applications, including standard and custom designs. Our capabilities cover various sizes and configurations to meet specific project requirements.
Do you offer emergency repair services?
Yes, our 24/7 rapid-response team provides urgent repairs for moulds and equipment. We prioritise immediate diagnosis and onsite support to minimise production downtime for critical construction projects.
Can you develop completely new mould designs?
Our new product development service creates custom moulds from concept to production. We work closely with clients to engineer solutions that meet unique dimensional, functional, and material requirements for concrete products.
What happens to old or damaged moulds?
We offer comprehensive recycling services that restore worn or damaged moulds to 'as new' condition. This includes structural reinforcement and precision re-machining to maintain manufacturing tolerances while extending equipment lifespan.
How quickly can replacement parts be delivered?
Critical spares are dispatched within 24 hours through our logistics network. We maintain a comprehensive inventory of components to ensure minimal disruption to clients' production schedules.
