Business Details
32 Years
experience
Custom Protective Packaging Solutions in Rickmansworth
Established in 1994, Excel Packaging & Insulation has built a reputation as a specialist UK manufacturer of custom-made protective packaging solutions. Our expertise spans industrial and technical foams, wooden crates, corrugated materials, and sustainable alternatives like Envirafoam. With a proven 'ten-point' design process, we prioritise damage prevention, cost-effectiveness, and environmental responsibility. Our team combines decades of experience with cutting-edge manufacturing techniques, including CNC routing and hot-wire cutting, to deliver tailored solutions for industries ranging from pharmaceuticals to film production.As an FSC-accredited member of the UK Wood Packaging Material Marking Programme, we ensure compliance with international standards while maintaining a commitment to innovation and customer service. This dedication has driven strategic expansions, including new facilities and machinery investments, reinforcing our position as a trusted partner for complex packaging challenges.
Services
Protective Foam Packaging
Sustainable Packaging Solutions
Custom Wooden Crates
Corrugated Packaging
Insulated Containers
Details
- Year established: 1994
Highlights and features
- 30 years of specialist packaging expertise across 15+ industries
- Sustainable solutions with 65% recycled-content materials
- In-house CNC manufacturing for precision custom designs
- FSC-certified timber and ISO-compliant production processes
- Nationwide 1-3 day delivery on standard packaging products
Associations and certifications
- FSC
- ISPM-15
What people say
Fantastic customer service
Sustainable foam products
Knowledgeable team
Excellent supplier
Personal service
Services
Protective Foam Packaging
We convert expanded polystyrene, polyethylene, and polyurethane foams into custom protective packaging solutions. Our materials offer superior shock absorption for fragile items during transit. Available in multiple densities to match specific protection requirements while maintaining cost-efficiency.
Sustainable Packaging Solutions
Our Envirafoam range features materials with up to 65% recycled content, including wood-fibre alternatives. These solutions combine environmental responsibility with performance, meeting regulatory standards while reducing carbon footprint across supply chains.
Custom Wooden Crates
ISPM-15 certified wooden crates and pallets manufactured to bespoke specifications. Designed for heavy-duty shipping requirements, offering structural integrity and compliance with international phytosanitary regulations for global trade.
Corrugated Packaging
Short-run corrugated boxes and honeycomb board packaging produced to Fefco standards. Available in single or double-wall configurations with custom printing options for brand visibility and product protection.
Insulated Containers
Moulded polystyrene cold boxes for temperature-sensitive goods transportation. Water-resistant, hygienic solutions maintaining thermal stability for pharmaceutical, medical, and food industry applications with 1-3 day nationwide delivery.
People
Graham Woolley
Founder and Managing Director
Founded Excel Packaging in 1994 with extensive industry experience. Drives innovation and reinvestment strategy while maintaining hands-on involvement in business operations and client relationships.
Mimoun Elhoussaini
Operations Manager
35-year packaging veteran specialising in composite materials and foam solutions. Oversees production processes and technical feasibility assessments for complex packaging designs.
Mark Slade
Business Development Manager
30-year packaging industry expert focusing on sales and marketing. Specialises in composite packaging solutions and corrugated materials while managing client acquisition and retention strategies.
Jane Keough
Office Manager
Manages sales order processing and office administration with extensive experience in packaging industry operations. Ensures smooth coordination between departments and client communications.
Peter Woolley
Sales/Production Co-ordinator
Bridges sales and manufacturing teams with growing technical expertise. Coordinates production schedules and ensures timely delivery of custom packaging solutions.
Questions
What industries do you serve?
We support 15+ sectors including pharmaceuticals, film production, electronics, food distribution, and construction with tailored packaging solutions.
Do you offer sustainable packaging options?
Yes, our Envirafoam range includes materials with 30-65% recycled content and wood-fibre alternatives for environmentally conscious businesses.
Can you create custom packaging designs?
Our 'ten-point' design process ensures bespoke solutions with CNC manufacturing capabilities for complex 2D/3D shapes and profiles.
What delivery options are available?
Standard UK deliveries within 1-3 days, with flat-packed options available to reduce shipping costs for large orders.
Are your wooden packaging materials certified?
All timber products meet ISPM-15 standards and FSC certification requirements for international shipping compliance.
Do you supply packaging prototypes?
Yes, we produce prototype samples for approval before full production, ensuring specifications meet your exact requirements.
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