Business Details
Emergency
services
Explosion Protection Solutions for Hazardous Areas
Pyroban is a global leader in explosion protection solutions, specialising in hazardous area safety for industries such as materials handling, oil and gas, and industrial operations. With decades of expertise, we provide engineered systems including ATEX-compliant vehicle conversions, gas detection technologies, and hazardous area services to ensure operational safety. Our team delivers DSEAR assessments, ignition hazard evaluations, and customised compliance strategies tailored to international standards like ATEX, IECEx, and UKEX. We support clients worldwide through technical training, equipment audits, and lifecycle maintenance programs. Our innovation includes patented safety control systems and low-maintenance flame arrestors that reduce downtime.Operating across sectors including logistics, energy, and manufacturing, we combine technical excellence with practical engineering to mitigate explosion risks. Our commitment to continuous improvement drives our development of advanced safety telemetry and explosion-proof enclosures. With 24/7 global engineer support and on-site service capabilities, we ensure rapid response for critical operations. Our solutions protect personnel, assets, and environments while maintaining regulatory compliance. As an industry pioneer, we remain dedicated to advancing safety standards through rigorous testing, client collaboration, and sustainable engineering practices.
Services
Explosion Protection Kits
Vehicle Conversions
Gas Detection Systems
Hazardous Area Compliance
Safety Audits
Highlights and features
- We offer 24/7 global engineer support for critical operations
- Our patented Ex SCS safety control system exceeds industry standards
- Specialists in DSEAR and ATEX compliance for hazardous environments
- Engineered solutions reduce maintenance regimes by 80% through Ever Clear technology
- Certified expertise across 30+ international safety regulations
Associations and certifications
- ATEX
- IECEx
- DSEAR
- UKEX
Services
Explosion Protection Kits
Our ATEX-certified explosion protection kits convert diesel engines for safe operation in hazardous environments. These systems include flame arrestors, air intake valves, and control modules that prevent ignition sources. Designed for Zone 2 areas, they enable compliance with DSEAR regulations while maintaining equipment performance. The kits feature low-maintenance components like Ever Clear exhaust systems that eliminate 8-hour maintenance cycles.
Vehicle Conversions
We provide full hazardous area conversions for forklifts, cranes, and industrial vehicles to meet ATEX 2G/3G standards. Our solutions include gas detection systems, spark-proof components, and explosion-proof enclosures. Conversions cover Zones 1-22 with both active (gas detection) and passive protection methods. Each conversion includes full documentation and operator training for regulatory compliance.
Gas Detection Systems
Gascheka Zone 3 systems offer continuous gas detection for vehicles operating near hazardous areas. The system provides audible/visual warnings at 10% LEL and automatic shutdown at 25% LEL. Suitable for diesel, electric, and LPG vehicles, it features pellistor or infrared sensor options. Installation takes less than half a day with minimal operational disruption.
Hazardous Area Compliance
Our EXSolutions team delivers DSEAR assessments, hazardous area classifications, and ignition hazard audits. We provide compliance strategies for ATEX, IECEx, and UKEX standards including equipment certification and zone mapping. Services include staff training, safety documentation, and audit support to maintain regulatory adherence across global operations.
Safety Audits
We conduct comprehensive safety audits covering equipment inspections, maintenance procedures, and compliance documentation. Our engineers identify ignition risks and provide remediation plans aligned with current standards. Audits include safety control system evaluations and staff competency assessments to ensure ongoing operational safety and regulatory compliance.
Questions
What hazardous area zones do your solutions cover?
Our systems protect against Zones 1, 2, 21, and 22 hazardous areas with both active and passive protection methods.
How do your gas detection systems work?
Gascheka Zone 3 continuously monitors for gas vapours, providing warnings at 10% LEL and automatic shutdown at 25% LEL.
Do you provide international compliance support?
We offer ATEX, IECEx, DSEAR, and UKEX compliance services with global engineer support and documentation.
What maintenance reduction benefits exist?
Ever Clear exhaust systems eliminate plate-type flame arrestors requiring 8-hour maintenance cycles through self-cleaning technology.
Can you convert existing equipment?
Yes, we retrofit explosion protection systems to existing diesel, electric, and LPG-powered industrial vehicles and machinery.
