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Precision Laser Welding Solutions in Kettering
Established in the early 1990s, Carrs Welding has evolved into a market leader in precision laser welding through continuous investment in technology and staff development. Our expertise spans laser welding, tooling repairs, cladding, and TIG welding, serving over 350 clients from small engineering firms to international aerospace manufacturers. We achieved ISO 9001 certification in 2001 and maintain the latest standards to ensure quality and reliability. Our team combines over 50 years of collective experience to deliver tailored solutions and rapid response times for both routine and emergency repairs. We specialise in pulsed laser welding for heat-sensitive applications, offering minimal distortion and precise weld deposition.

Our capabilities extend to laser cladding for dissimilar metals and TIG welding for high-quality joints, supported by a comprehensive filler material selection. We provide nationwide collection and delivery services, including same-day options subject to availability. Client testimonials highlight our professionalism, innovation, and ability to solve complex welding challenges across diverse industries. Our commitment to flexibility ensures clients receive personalised service and expert advice from design to finished product. With state-of-the-art Nd:YAG laser technology, we deliver deep penetration welds with low thermal distortion, catering to critical applications in aerospace, automotive, and precision engineering sectors.
Services
Laser Welding Tooling Repairs Laser Cladding TIG Welding Laser Marking Engraving Emergency Repairs Nationwide Delivery
Highlights and features
  • We offer 26 years of specialist laser welding experience with ISO 9001-certified quality assurance
  • Our team provides tailored welding solutions for complex engineering challenges
  • We maintain a 98% client retention rate across our 350+ customer base
  • Our pulsed laser technology achieves weld precision within 0.1mm tolerances
  • We operate 24/7 emergency repair services with rapid turnaround times
Associations and certifications
  • ISO 9001:2015
What people say
Great job at great price Quick turnaround Excellent team Professional service Top quality workmanship
Services
Laser Welding
Carrs Welding's laser welding employs Nd:YAG technology for high-precision metal joining with minimal heat distortion. Our pulsed laser systems achieve weld depths of 0.1-1.5mm for heat-sensitive components, while continuous wave lasers handle 1-6mm thicknesses. This technique suits aerospace components, tooling repairs, and intricate engineering applications requiring exact metallurgical bonds.
Tooling Repairs
Specialist pulsed laser welding for tooling restoration with minimal heat-affected zones. We repair injection moulds, dies, and precision components without altering material hardness or surface finish. Our process preserves critical dimensions and textures, reducing post-weld machining requirements by up to 70% compared to traditional methods.
Laser Cladding
Metallurgical bonding of dissimilar metals using laser-aided filler material deposition. This technique enhances component durability for high-stress applications like firearm parts and industrial machinery. We maintain ISO 9001 standards while restoring worn components to original specifications through multi-layer cladding processes.
TIG Welding
Manual Tungsten Inert Gas welding for precision joints in rotational and linear applications. Our certified welders use argon shielding gas to create high-integrity bonds in alloy wheels, bicycle frames, and specialist engineering components. This method allows filler material addition for joint reinforcement and stress distribution.
Laser Marking
Permanent surface marking and engraving up to 0.25mm depth using automated laser systems. We provide serial numbering, logo reproduction, and anti-counterfeit markings on metal components. Our technology accommodates curved surfaces and complex geometries while maintaining 0.01mm precision across 120mm diameter work areas.
Questions
What welding technologies does CWT employ?
We use Nd:YAG laser welding (pulsed and continuous wave), TIG welding, and laser cladding technologies to address diverse metal joining requirements.
Can CWT handle emergency repair requests?
Yes, we offer 24/7 emergency services with rapid turnaround times for critical component repairs, including same-day collection where available.
What quality standards does CWT maintain?
We operate under ISO 9001:2015 quality management systems, with documented procedures for weld validation, material traceability, and process control.
Do you work with international clients?
While primarily serving UK-based companies, we handle international projects through coordinated logistics partnerships for component transportation and documentation.
What materials can be laser welded?
Our systems process most conductive metals including steel alloys, aluminium, titanium, and nickel-based superalloys commonly used in aerospace and precision engineering.
How are weld quality and integrity verified?
We perform dimensional checks, metallurgical analysis, and non-destructive testing using calibrated equipment to ensure compliance with client specifications.