Business Details
15 Years
experience
High-Volume Corrugated Packaging Solutions
Established in October 2011, eCorrugated Ltd specialises in manufacturing high-volume corrugated glued cases and supplying corrugated sheets. Our operations are based at the UK's only 'Packaging Park' in Ellesmere Port, Cheshire, where we collaborate closely with our raw material supplier, Prowell Ltd. This unique partnership reduces transportation distances by 124,375 miles annually and saves 312 tonnes of paper in producing 50 million boxes. We operate an ultra-efficient 24/5 production model with three state-of-the-art Emba Casemakers, achieving capacities exceeding 500,000 cases every 24 hours. Our BRC/IOP 'AA' accredited facility offers four-colour printing and rotary die-cutting capabilities for complex designs.We serve FMCG sectors, online retailers, and distributors with minimum order quantities starting at 3,000 boxes. Our environmental commitment ensures over 95% of products use fully recycled CCM paper. We guarantee timed deliveries and maintain consistent product quality across all orders. Our technical data sheets provide detailed specifications for box capabilities and standards. This integrated approach combines operational efficiency with sustainability to deliver competitive packaging solutions.
Services
Glued Case Manufacturing
Corrugated Sheets Supply
Four-Colour Printing
Rotary Die-Cutting
Eco-Friendly Packaging
Details
- Year established: 2011
Highlights and features
- Established in 2011 with specialist expertise in high-volume glued cases
- Operate UK's only Packaging Park model for logistics efficiency
- BRC/IOP 'AA' accredited production facility with 24/5 operations
- Guarantee timed deliveries and consistent product quality
- Use over 95% recycled materials in environmentally responsible manufacturing
Associations and certifications
- BRC/IOP
- FSC
Services
Glued Case Manufacturing
We produce high-volume corrugated glued cases using three state-of-the-art Emba Casemakers operating 24/5. Our BRC/IOP accredited facility achieves over 500,000 cases daily with minimum orders starting at 3,000 boxes. FEFCO style options include complex SRP and handle hole designs through rotary die-cutting capabilities.
Corrugated Sheets Supply
We supply corrugated sheets and layer pads complementing our glued case production. Technical data sheets specify material capabilities and quality standards. This service supports customers requiring custom packaging solutions beyond our standard case manufacturing offerings.
Four-Colour Printing
Our advanced printing capabilities handle up to four-colour applications on corrugated materials. This service enables branded packaging solutions with precise colour reproduction for retail-ready designs. Printing integrates seamlessly with our die-cutting processes for complex packaging formats.
Eco-Friendly Packaging
We prioritise environmental responsibility through 95% recycled CCM paper usage and the Packaging Park model. This approach reduces lorry mileage by 124,375 miles annually and saves 312 tonnes of paper per 50 million boxes produced. FSC-certified materials ensure responsible sourcing.
Timed Deliveries
We guarantee scheduled deliveries for all orders, supported by our efficient operational model. The proximity to Prowell Ltd's production facility streamlines material supply chains. This reliability ensures consistent stock availability for time-sensitive packaging requirements.
People
Paul Lavelle
Managing Director
Paul Lavelle leads eCorrugated's strategic direction with extensive packaging industry experience. He champions the Packaging Park concept and sustainable manufacturing practices. Under his leadership since 2011, the company has established its BRC/IOP accredited facility and developed key partnerships.
Questions
What types of packaging do you manufacture?
We specialise in high-volume corrugated glued cases and sheets, including FEFCO styles with complex SRP and handle hole designs.
Are your packaging solutions environmentally friendly?
Yes, we use over 95% recycled CCM paper and our Packaging Park model reduces transportation emissions significantly.
What production capacity do you have?
Our 24/5 operation produces over 500,000 cases daily using three high-speed Emba Casemakers.
Do you offer custom printing options?
Yes, we provide four-colour printing capabilities for branded packaging solutions.
Which regions do you supply to?
We supply across the UK and Eire from our Cheshire-based Packaging Park facility.
What quality certifications do you hold?
We maintain BRC/IOP 'AA' accreditation and FSC certification for responsible sourcing practices.
